Effect of Sintering Temperature and Solution Treatment on Phase Changes and Mechanical Properties of High-Nitrogen Stainless Steel Prepared by MIM.

High-nitrogen stainless steel (HNSS) has been widely concerned and studied owing to its excellent mechanical, corrosion resistance, and biocompatibility properties. A series of HNSS was prepared by metal injection molding (MIM) using gas atomized Fe-Cr-Mn-Mo-0.3 N duplex stainless steel powders. Both sintering and solution treatments were carried out in an N2 atmosphere. The effects of nitrogen distribution and phase transformation on the mechanical properties of MIM HNSS during sintering and solution were studied. The results show that as the sintering temperature increased, the sample density increased, but the total nitrogen content decreased. Nitrogen and Cr2N concentration gradients along the cross-section of as-sintered samples were formed after cooling. The high nitrogen content promotes the decomposition of γ: γsaturated translated to γ and Cr2N. Meanwhile, the low Mn content in austenite also decomposes γ: γ translated to α and Cr2N. After solution treatment, a single γ phase was obtained for samples sintered at 1200 to 1320 °C. For solution treatment samples sintered at 1320 and 1350 °C, their tensile strength was 988.76 and 1036.12 MPa; yield strength was 615.61 and 636.14 MPa, and elongation was 42.58 and 40.08%, respectively. These values vastly exceeded the published MIM HNSS values.

Influence of Hydrogen Reduction on the Properties of Porous High-Nitrogen Austenitic Stainless Steel.

This work explores the impact of hydrogen reduction on sintering and nitriding of porous high-nitrogen austenitic stainless steel (HNASS) processed via powder metallurgy. A temperature-resolved hydrogen reduction (temperature range of 700-1250 °C) was performed to evaluate the phase composition of porous HNASS. The systematic microstructure was characterized by a scanning electron microscope (SEM) with energy disperse spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The compressive mechanical properties and electrochemical corrosion behavior of the unreduced and reduced samples were discussed. Samples reduced in hydrogen at 1100 °C and 1250 °C show better compressive properties while still retaining good corrosion resistance. Reduction of oxide facilitates sintering thus improves the compressive properties. Increasing the content of solute nitrogen and reducing the precipitation of nitride can effectively improve the corrosion resistance of porous HNASS.

Aging Response and Precipitation Behavior after 5% Pre-Deformation of an Al-Mg-Si-Cu Alloy.

In this study, Al-1.00 Mg-0.65 Si-0.24 Cu alloy was solution heat-treated, water-quenched, and then pre-deformed for 5% before aging. The peak hardness and yield strength of the pre-deformed sample with subsequent artificial aging were similar to that of a T6 condition sample. It was also found that the pre-deformation treatment could inhibit the negative influence of natural aging to some degree. After seven days of natural aging, the pre-deformed sample obtained better peak hardness and yield strength upon artificial aging than the sample without pre-deformation. In addition, the pre-deformation treatment could reduce 50% of the artificial aging time to reach the peak aging condition compared with T6 treatment. For the peak aged condition in the pre-deformed sample, transmission electron microscopy (TEM) observation found two types of precipitates exhibited along the dislocations besides the ß″ precipitates in the Al matrix. Both precipitates had disordered atomic arrangements on the ordered subcell (Si network). The disordered precipitates occupied a number of Mg and Si atoms, resulting in less ß″ precipitates formed during artificial aging at 180 °C.

Microstructure and Properties of Porous High-N Ni-Free Austenitic Stainless Steel Fabricated by Powder Metallurgical Route.

Porous high-N Ni-free austenitic stainless steel was fabricated by a powder metallurgical route. The microstructure and properties of the prepared porous austenitic stainless steel were studied. Results reveal that the duplex stainless steel transforms into austenitic stainless steel after nitridation sintering for 2 h. The prepared high-N stainless steel consists of γ-Fe matrix and FCC structured CrN. Worm-shaped and granular-shaped CrN precipitates were observed in the prepared materials. The orientation relationship between CrN and austenite matrix is [011]CrN//[011]γ and (-1-11)CrN//(1-11)γ. Results show that the as-fabricated porous high-nitrogen austenitic stainless steel features a higher mechanical property than common stainless steel foam. Both compressive strength and Young’s modulus decrease with an increase in porosity. The 3D morphology of the prepared porous materials presents good pore connectivity. The prepared porous high-N Ni-free austenitic stainless steel has superior pore connectivity, a good combination of compressive strength and ductility, and low elastic modulus, which makes this porous high-N Ni-free austenitic stainless steel very attractive for metal foam applications.